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Paving System Installation

In all cases
Restrain the outside edge of all installations by an edging or G.S. Peg to prevent lateral movement. If an edging is used, a 10mm gap should be left between each unit to allow the release of water from the area.

Allow for expansion
Polypropylene has a coefficient expansion of 1.2mm per 10°C increase in product temperature per metre - eg: A path 1x10m is installed at a product temperature of 20°C. The product is subjected to heat, which increases product temperature to 50°C. Therefore expansion is 1.2mm x (50°C-20°C) = 36mm.

Do not subject grass protection surfacing to multi axle vehicles due to the aggressive nature of the tyres when turning.

Interlock G.S. Plates with their neighbour to prevent lateral movement.

In grassed applications

  • The area should not be trafficked until the first cut of grass has been made as the root system is an integral part of the system.


  • When filling the cells with clean soil take care not to overfill the cells as vehicles need to traverse on the G.S. Plates and not on the soil fill, otherwise compaction of the soil will arise, thus preventing grass growth.
Stone Finish Applications
Installation is the same but the rootzone material is replaced with 20mm layer of sharp sand.




Grass Finish
Depth of sub-base is dependent on the loads to be imposed. All grass finished surfaces must have 100mm depth of rootzone material underneath the plate to sustain grass growth. Rootzone is a 40/60 mixture of sharp sand and soil.

The sub-base material should be clean, well compacted stone free of fines, as water must be able to pass through the sub-base to stop the rootzone material becoming saturated.




Stone Finish
Depth of sub-base is dependent on the loads to be imposed. Use 20mm blinding layer of sharp sand to enable the plates to be bedded in.

The sub-base material should be clean, well compacted stone. To prevent flooding on the plates, the sub-base must be free draining material. Stone chippings should be used within the cells - minimum size of 8mm to 16mm which helps them to interlock within the cells and prevents migration of the stone.

Pea gravel type of material should not be used as it will not interlock.

Key Points
A minimum sub-base of 250mm is required for light duty car parks - class A and B.

Heavy loading - sub-base requirements are subject to soil type and designer's recommendations. Advice is also available from the Naylor Technical Department.



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